In today’s busy world, factories are the backbone of most industries. They produce goods that we consume on a day-to-day basis, from clothes and cars to computers and food. To be functional, these factories require a stable source of power. A power cut for even an hour will result in enormous issues, from production halt to equipment damage, to loss of capital. For this reason, diesel generators have become an essential part of factories.
In this blog, we are going to discuss why diesel generators are crucial, how they operate, and how beneficial they are to manufacturing processes.
What are Diesel Generators?
Since it is always plugged into a power supply, it can immediately function and provide electricity. Diesel generator sets dealers are usually applied as standby power systems. That is to say that whenever the primary electricity supply is cut off, the diesel generator acts and switches on without any delay.
Why Production Plants Require Permanent Power
Production plants rely on electricity substantially to drive machinery, lights, heat, cooling, and other factors. This is why production plants require permanent power:
- Machine Operation: Most manufacturing equipment needs constant power. A slight reduction or loss of electricity can bring production lines to a halt.
- Data and Control Systems: Automated systems in contemporary plants require power around the clock to maintain data integrity or system functionality.
- Financial Loss: Power outage causes expensive downtime, lowering production and profits.
Recalling these facts, a reliable alternative source of power that is reliable is an important part of manufacturing plants, and this is where diesel generators find their role.
How Diesel Generators Assist Manufacturing Plants
Committed Standby Power
Diesel generators are highly dependable. If the main source of power is disrupted, the generator can be started promptly to deliver power to ensure a smooth continuity of operations at the plant. This immediate action enables manufacturing to keep running without interruption.
Fuel Efficiency and Availability
Diesel fuel is also easily available and can be stored for long periods of time, and thus, diesel generators are a convenient option. They are also efficient on a fuel use basis, in the sense that they operate for many hours without being refuelled at regular intervals.
Power Capacity
Factory factories also need to be powered with high power to operate machines and equipment. Diesel generator sets dealers can have high power output capacity, which is either small for small factories or massive for heavy loads.
High Durability and Long Life
Diesel generators are made to withstand harsh conditions and can last for decades with proper maintenance and servicing. Such a long life gives manufacturing plants an uninterrupted electricity supply in the long run.
Cost-Effectiveness
Relative to other power backup options, diesel generators have a high cost ratio of initial, running, and maintenance costs. This makes diesel generators cost-effective for factories, especially those with an erratic power supply.
Major Benefits of Diesel Generators in Industrial Facilities
Eliminates Downtime
With the use of diesel generators to switch on during a power shutdown, industrial facilities avoid costly production downtime. Consistent power ensures equipment operates optimally and orders are delivered on schedule.
Protects Equipment
Loss of power or voltage variation kills delicate equipment and electronics. Diesel generators provide a consistent power supply, protecting equipment from voltage variations and spikes.
Ensures Worker Safety
With continuous lighting, air circulation, and equipment operation, diesel generators provide a more secure work environment with less risk of accident in case of power failure.
Important System Maintenance
Controlling computer systems and computers is an everyday occurrence in the majority of plants. Diesel generators provide a guarantee that these systems remain in operation, with accuracy and efficiency in manufacturing procedures.
Flexibility and Scalability
Diesel generators exist in varying sizes and capacities. This provides manufacturing facilities with an opportunity to choose an appropriate generator that will suit their power needs. The size of the plant determines how big the backup facility in terms of power can be expanded.
Key Considerations When Choosing Diesel Generators for Manufacturing
- Power Capacity
Specify the overall plant power load for machinery, lighting, and ancillary devices. Pick a diesel generator capable of powering the whole load during shutdown.
- Fuel Storage
Allow ample space and facilities to store diesel fuel in a secure location. This enables the generator to run for long hours during emergency power requirements.
- Maintenance and Service
Maintenance must be done regularly to keep the diesel generator operational. Choose a simple maintenance system with readily available spare parts.
- Automatic Transfer Switch (ATS)
Transfer switch, automatic, transfers from the grid supply to the diesel generator on loss of power supply. It is handy and offers an automatic transfer without any human touch.
- Emission Standards
Look for diesel generators that are green both in emissions and noise. This serves to further reduce environmental impact.
Some Typical Uses of Diesel Generators in Industry
- Emergency Power: When the primary electricity supply is interrupted, diesel generators ensure prompt backup power.
- Peak Shaving: At peak consumption hours of electricity, diesel generators shave load off the primary grid.
- Distant Locations: In factory installations in remote areas where there is no reliable power supply, the main power source can be diesel generators.
- Special Operations: Certain manufacturing processes demand constant power and stable voltage, which diesel generators can offer.
Real-Life Scenario: How Diesel Generators Save the Day
An electronic components factory is operating at peak capacity. There is a storm that triggers a power failure. The factory would grind to a standstill instantly without a backup power source. Orders would be in arrears, and costly equipment would be lost.
But, as the plant is provided with a diesel generator, it becomes operational within seconds. The machinery continues to operate, the workers continue working without any hazard, and the plant finishes its cycle of production. As soon as the primary power comes back, the diesel generator is brought down slowly. This prompt action saves the company thousands of rupees and ensures customer satisfaction.
Conclusion
Diesel generators are crucial to factory plants because they offer dependable, affordable, and efficient standby power. They ensure production continuity, equipment is preserved, and safety in the event of power outages.
By adding a dependable diesel generator system, factories can prevent expensive downtime, keep their equipment safe, and maintain production levels regardless of what happens to the primary source of power. This makes diesel generators an integral part of contemporary manufacturing.